As a PCB pressing cushion manufacturer, we understand the importance of a high-quality cushion for PCB pressing yield. However, many purchasing managers often only focus on price and ignore product performance and quality when choosing cushions, which ultimately leads to various problems in the production process, which not only affects efficiency but also increases costs.
Have you also encountered the following problems?
During the PCB pressing process, there are undesirable phenomena such as sliding, warping, and delamination, resulting in a decrease in yield?
Frequent cushion replacements, increasing production costs and downtime?
Can't meet the pressing needs of different PCB boards and processes, limiting production flexibility?
These problems are likely because you chose the wrong cushion!
Choose the wrong cushion and spend an extra 36 days a year reworking!
This is not alarmist. In our experience, using inferior or unsuitable cushioning can lead to a 5%-10% decrease in PCB pressing yield, or even more. Taking a medium-sized PCB factory as an example, if you produce 100,000 square meters of PCB boards every year, the yield will drop by 5%, which means that 5,000 square meters of PCB boards need to be reworked. Assuming it takes 2 days for each rework, you will spend an additional 36 days per year on rework!
In addition to time costs, rework can also result in the following losses:
Material waste: Rework requires the consumption of additional raw materials such as copper foil, resin, etc.
Labor Costs: Rework requires additional manpower for testing, maintenance, and other work.
Equipment Loss: Frequent rework can accelerate equipment aging, increasing maintenance costs.
Decreased Customer Trust: Delivery delays and product quality issues can affect customer satisfaction and even lead to customer churn.
How to choose a quality PCB press cushion?
To avoid the above losses, it is crucial to choose a high-quality PCB press-fit cushion. Here are some suggestions for your reference:
Choose a reputable manufacturer: A manufacturer with rich experience and technical strength can provide more stable and reliable products.
Pay attention to product performance indicators: including temperature resistance, pressure resistance, resilience, thickness uniformity, etc., to ensure that your production needs are met.
Provide sample testing: Before purchasing in bulk, conduct sample testing to verify product performance and quality.
Perfect after-sales service: Choose a manufacturer that can provide timely and professional after-sales service to solve your worries.
Our company focuses on the R&D and production of PCB pressing cushioners, with the following advantages:
Advanced production equipment and technology: Ensure stable product performance and reliable quality.
Extensive Product Specifications: Meet the pressing needs of different PCB boards and processes.
Professional after-sales service team: Provide you with timely and professional technical support and solutions.
Choose us, choose to rest assured!
Don't let poor quality cushioning affect your productivity and product quality anymore. Contact us today for more product information and free samples to experience the difference that high-quality cushioning can make!
